Research and development of phenolic molding plastics for 20 years

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PF2A4-161J Phenolic Moulding Compound

Research and development of phenolic molding plastics for 20 years

PF2A4-161J Phenolic Moulding Compound

PF2A4-161J is the designation under which our phenolic moulding compounds are listed: thermosetting powders filled mainly with wood flour, offered by grade for different performance requirements and moulding processes. We supply the compound and can discuss moulded parts to suit a defined project.

Phenolic moulding compound powder next to a moulded housing

The grades currently listed under this designation are collected below with their images and links; each grade's own page remains the working record for its data. Selection should be based on the housing drawing, operating conditions and technical documentation for the exact grade. The application guide explains the information to define before evaluating a housing material.

The comparison table below is transcribed from our current product listings for this family; values are pending verification against source documents.

sentireUnitPF2A1-131PF2A2-141/141JPF2A2-151/151JPF2A2-161/161J
1. Performance of molding materials
Volume coefficient ≤ 3.0≤ 3.0≤ 3.0≤ 3.0
Flowmm100-160120-180120-180120-180
2.Main properties of molded products
Densityg/cm31.40-11.35-1.451.40-1.451.35-1.45
Molding shrinkage%0.5-0.80.5-0.80.6-0.905-0.8
Tensile broken chain stressMpa≥ 40≥ 40≥ 40≥ 40
Bending strengthMpa≥ 70≥ 80≥ 80≥ 80
Simply supported beam impact strength ≥ 4.5≥ 4.5≥ 4.5≥ 4.5
Simply supported beam notched impact strength ≥1.3≥ 1.4≥ 1.4≥ 1.4
Load deformation temperature Tf1.8℃≥ 160≥160≥ 160≥ 160
Load deformation temperature Tf8.0℃≥ 115≥ 115≥ 115≥ 115
Flammability (hot rod) ≤ BH2-10≤BH2-10≤BH2-10≤BH2-10
Dielectric loss factor tan δ 100 __≤0.1≤0.1≤0.1
Dielectric loss factor tan81M __≤0.1≤0.1≤0.1
volume resistivity Ω -cm __≥1012.≥1012.≥1012.
surface resistivity Ω ≥109.≥1011.≥1011.≥1011.
Electrical strengthKV-mm≥ 10≥ 10≥ 10≥10
Electric trace resistance index ≥ 125≥125≥125≥125
Water absorptionmg≥100≥100≥100≥100

Grades currently listed

A grade may appear under more than one classification. Individual grade pages remain the working record for each item.

High Temperature Resistance

PF2A4-161J  (W40)¥6900-9800
PF2A4-161J (W40)¥6900-9800
PF2A4-161J(B40)¥8800-12600
PF2A4-161J(B40)¥8800-12600
PF2A4-161J  (A161JB65“)¥16800-26000
PF2A4-161J (A161JB65“)¥16800-26000
PF2A4-161J (J161JB65J”)¥19000-28000
PF2A4-161J (J161JB65J”)¥19000-28000

High Voltage Resistance

PF2A4-161J (W40)    ¥6900-9800
PF2A4-161J (W40) ¥6900-9800
PF2A4-161J (Q161J )    ¥5900-8000
PF2A4-161J (Q161J ) ¥5900-8000
PF2A4-161J (L161J )  ¥6200-8500
PF2A4-161J (L161J ) ¥6200-8500
PF2A4-161J (998J)    ¥8900-9800
PF2A4-161J (998J) ¥8900-9800

High Strength

PF2A4-161J (W40)    ¥6900-9800
PF2A4-161J (W40) ¥6900-9800
PF2A4-161J  (J161JB65”)¥19000-28000
PF2A4-161J (J161JB65”)¥19000-28000
PF2A4-161J (B40) ¥8800-12600
PF2A4-161J (B40) ¥8800-12600
PF2A4-161J (A161JB65“)¥16800-26000
PF2A4-161J (A161JB65“)¥16800-26000

High Gloss

PF2A4-161J (B40) ¥8800-12600
PF2A4-161J (B40) ¥8800-12600
PF2A4-161J  (A161JB65“)¥16800-26000
PF2A4-161J (A161JB65“)¥16800-26000
PF2A4-161J  (Q161J)¥5900-8000
PF2A4-161J (Q161J)¥5900-8000
PF2A4-161J (L161J )    ¥6200-8500
PF2A4-161J (L161J ) ¥6200-8500
PF2A4-161J  (J161JB65J”)¥19000-28000
PF2A4-161J (J161JB65J”)¥19000-28000
PF2A4-161J  (J161J‘22)¥6000-9000
PF2A4-161J (J161J‘22)¥6000-9000
PF2A4-161J (J161J)¥5200-7800
PF2A4-161J (J161J)¥5200-7800

Mold

PF2A4-161  (H161) ¥7000-9000
PF2A4-161 (H161) ¥7000-9000

Injection Molding

S161JGreen 7000-10000
S161JGreen 7000-10000
S161J Green 7000-10000
S161J Green 7000-10000
S161J 7500-8800
S161J 7500-8800
S161J 05 Red  7500-8000
S161J 05 Red 7500-8000
S161J 04 Red  7800-8900
S161J 04 Red 7800-8900
S161J 03 Red  7500-8800
S161J 03 Red 7500-8800
N161J brown 7000-8800
N161J brown 7000-8800
J161J dark brown 8600-10000
J161J dark brown 8600-10000
J161J grey 7800-24000
J161J grey 7800-24000
J161J Yellow  8000-24000
J161J Yellow 8000-24000
J161J Pink 12000-15000
J161J Pink 12000-15000
J161J bright red 11000-13800
J161J bright red 11000-13800
J161J Red Brown 8600-10000
J161J Red Brown 8600-10000
C161J purplish red 7800-9000
C161J purplish red 7800-9000
C161J 1019 purplish red 7800-9000
C161J 1019 purplish red 7800-9000
C161J 1018 brown 7500-8800
C161J 1018 brown 7500-8800
C161J 1011 Brilliant red 7500-8800
C161J 1011 Brilliant red 7500-8800
161JS Red 04  7800-8800
161JS Red 04 7800-8800
PF2A4-161J  (W40)¥ 6900-9800
PF2A4-161J (W40)¥ 6900-9800
PF2A4-161J (Q161J )    ¥5900-8000
PF2A4-161J (Q161J ) ¥5900-8000
PF2A4-161J (L161J )    ¥6200-8500
PF2A4-161J (L161J ) ¥6200-8500
PF2A4-161J (998J)    ¥9500-9800
PF2A4-161J (998J) ¥9500-9800
PF2A4-161J  (J161JB65”)¥19000-28000
PF2A4-161J (J161JB65”)¥19000-28000
PF2A4-161J  (B40J)¥8800-12600
PF2A4-161J (B40J)¥8800-12600
PF2A4-161J  (A161JB65“)¥16800-26000
PF2A4-161J (A161JB65“)¥16800-26000
PF2A4-161J (J161J‘22)¥6000-9000
PF2A4-161J (J161J‘22)¥6000-9000
PF2A4-161J (J161J )    ¥5200-7800
PF2A4-161J (J161J ) ¥5200-7800
PF2A4-161J  (F161J)¥5200-7800
PF2A4-161J (F161J)¥5200-7800
W161J Red Brown ¥9500-9800
W161J Red Brown ¥9500-9800

Application and supply form

The current application concerns an external sandwich maker housing. Evaluate other components and food-contact pathways separately. A housing requirement should identify its geometry, fastening points, appearance and any electrical insulation function.

Specify whether your project requires raw compound or finished housings. Include the intended colour and any holes, edge finishing or other operations in the request, so that the available manufacturing scope can be confirmed.

Inspection data for this designation (as listed)

Results transcribed from our type-inspection report for PF2A4-161J (Chinese source sheet, requirements per GB1404.3-2008 as listed; test conditions 23 ± 2 °C, 50 ± 5% RH). Values are quoted exactly as printed in that report.

Inspection item Requirement (as listed) Result (as listed)
Appearance Free of foreign matter; glossy, smooth specimen surface Conforms
Bulk factor ≤ 3.0 2.6
Relative density (units as listed in source) ≤ 1.45 1.35
Impact strength, notched ≥ 1.5 1.55
Impact strength, unnotched ≥ 4.5 6.2
Heat deflection temperature ≥ 160 174
Flexural strength ≥ 70 72
Insulation resistance ≥ 1 × 10⁸ 2.15 × 10⁹
Dielectric strength ≥ 10 11.6
Shrinkage By agreement between supplier and buyer —
Water absorption ≤ 50 36
Flow By agreement between supplier and buyer 207
Proof tracking index 125 Pass

Technical documentation to confirm

A grade evaluation should distinguish typical material data, specification limits and results measured for an identified batch. Request the method and test conditions alongside each value.

Property Information needed to interpret the result
Heat deflection temperature Test method, load, specimen dimensions and test conditions
Flexural strength Method, specimen dimensions, span and test speed
Notched and unnotched impact strength Test type, notch details and specimen dimensions
Moulding shrinkage Method, process conditions and measurement basis
Water absorption Units, exposure time, temperature and specimen conditions
Flow Test method, mould arrangement, temperature, pressure and time
Insulation resistance and dielectric strength Specimen thickness, conditioning, electrodes and electrical test conditions
Tracking and flammability properties Relevant method, grade, colour, thickness and report scope

Review the controlled technical data sheet for its revision date and scope. A material-test temperature does not by itself establish the long-term operating temperature of the finished housing. Use the validation guide to connect material data to the intended component.

Moulding and storage requirements

The compound ships in 25 kg bags with a PE moisture-proof inner liner and a kraft-paper outer laminate. Store it sealed, in a cool, ventilated warehouse at 15–28 °C and 40–60% relative humidity, and stay below 35 °C and 70% RH. Keep the bags on pallets at least 10–15 cm off floor and wall, out of sunlight and away from heat. Shelf life is 12 months from the production date; material past that point, free of caking and passing a re-inspection to the applicable national standard, can still be used, except for demanding electrical parts. Use an opened bag within 7–15 days or double-bag and seal the liner. Keep stock on first-in-first-out rotation and do not blend old and new batches.

Record the material batch and actual settings during trials. Before approving the mould, agree on the dimensions, surface criteria and measurements needed for the housing. The moulding guide gives the reference processing window and the records to keep when evaluating filling, curing and defects.

Project documentation

Identify the documents needed for the intended market and use. Check that material reports, batch certificates and any applicable compliance documents identify the required grade and their scope. For PF2A4-161J, an EU RoHS test report (SGS, tested sample PF2A4-161J) and a REACH SVHC screening report (CTI) are available on request; in each report, results apply only to the samples and models it names. An SDS covering the compound is also available. Agree on how changes to the material, colour or production source will be communicated and evaluated.

Discuss PF2A4-161J for your housing

Send the drawing, critical dimensions, measured or specified temperatures, colour, quantity and destination market. Include your required tests, mould arrangements and preferred supply form. The sourcing guide provides a fuller quotation checklist and the production and delivery periods for compound orders.